Kunark Hitech Machining & Sales Private Limited

Kaman, Vasai, Palghar, Maharashtra
GST No. 27AACCK3683N1Z0
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Customization Facilities

Manufacturing Facilities

To cater to the distant and diverse needs of our clients, we have developed a fully integrated, in-house manufacturing unit equipped with the latest machinery and a sophisticated R & D wing. Empowered by its highly qualified and technically sound workforce and technologically advance manufacturing facility enable us to gain maximum client satisfaction. We have installed all the pre requisite advance machinery to support our complete gear manufacturing process.

For manufacturing of Gears we have:

Machinery Dimension

Churchill PH400 Automatic Gear Hobber For Heavy Production work

400mm x 8 Module

Pfauter P251 Gear Hobber Original Germany

250mm X 6 Module

Tos Fo6 Mechanical Gear Hobber

600mm x 8 Module

]Sykes Universal Vertical Gear hobber Mechanical Type

200mm x 4 Module

Barber Coleman No3 Horizontal Gear Hobber

100mm X 3 Module

Barber Coleman No3 Horizontal Gear Hobber

OD100mm X 3 Module

Pfauter Horizontal Spline & Gear Hobbing

200mm X 3 Module


Moreover, for fabricating entire range of gear shapers, we have the following machinery installed in our production facility:

  • Machinery
  • Dimension
  • Sykes V-10B Hydraulic Gear Shaper With Four Cut Automatic Cycle
  • 200mm x 6 Module
  • Maxicut 2A Gear Shaper With Centre & Tailstock
  • 200MM X 4 Module
  • Maxicut 3A Gear Shaper
  • 500MM X 8Module
  • Sykes V10A Gear Shaper
  • 200mm x 4 Module
  • Maxicut Gear Shaper
  • 200mm x 4 Module
  • Maxicut Gear Shaper
  • 200mm x 4 Module

 

For more Information:Contact Us
Manufacturing Facilities

Warehousing

We are known as the largest exporter of gears and used machinery all around the world. To ensure effective and timely supply we have warehousing facility no only in India but in United Kingdom and other countries as well. These warehouses are well equipped with all essential facilities for organized and efficient inventory management and logistics.

Some salient features of our warehousing facility are:

  • Stores all types of machinery
  • Efficient management & dispatch of products
  • Location advantage
  • Modern supply chain management practices
    For more Information:Contact Us
    Warehousing

    Sales Network

    our sales network is worldwide
    For more Information:Contact Us
    Sales Network

    Infrastructure & Manufacturing Facilities

    Retrofitting Your Machinery: JK GEARS AND MACHINERY's Step-by-Step Process

    Embarking on the journey of transforming machinery is an intricate process, and at JK GEARS AND MACHINERY, we ensure each stage is meticulously executed. Here's a simplified breakdown of how we achieve excellence:

    Assessing Machine Condition

    When your machinery reaches JK GEARS AND MACHINERY, we begin with a comprehensive evaluation. This evaluation empowers our Engineering Department to outline dependable retrofitting and upgrading plans for each machine. We strategize the necessary actions, resources, and spare parts, minimizing downtime during execution. We also offer on-site visits to understand your needs better and provide initial technical and financial evaluations.

    Dismantling Mechanical Components

    Positioning your machinery at our facilities, we move on to disassembling and removing mechanical parts and functional sub-assemblies. Wear and tear are taken into account, and we inspect these elements for repairs or replacements. Our seasoned engineers evaluate the requirements and any severely damaged parts that need direct replacement. This process is pivotal to ensure swift refurbishment, reducing downtime for you.

    Adjusting and Repairing

    Following the disassembly, a thorough inspection of each mechanical part occurs. Based on wear during its life cycle, our expert engineers determine adjustments, repairs, or replacements. Components like spindles, bearings, belts, motors, gears, sensors, and more are meticulously examined. Necessary repairs or replacements are made to restore original performance and tolerance, guaranteeing satisfying results for you.

    Electrical and Electronic Enhancement

    Beyond mechanical improvements, we focus on electrical and electronic upgrades. JK GEARS AND MACHINERY replaces or upgrades electric and electronic components, ensuring compatibility with the latest technology. Components prone to obsolescence are swapped out. This electrical transformation complements the mechanical enhancements, resulting in a comprehensive machinery improvement.

    Assembly and Testing:

    Rejuvenated parts and components are assembled by our skilled engineers. Every aspect, from mechanical to electrical, is tested for proper operation, accuracy, and alignment. This phase ensures that the rebuilt machine functions seamlessly, offering reliability and confidence.

    Compliance and Safety:

    We strictly adhere to safety regulations during the retrofitting process. This includes adding safety features, guards, and emergency systems. Our focus is on creating a safer work environment for users and workers, aligning with current regulations.

    Installation and Activation:

    Once retrofitted and optimized, your machinery is ready for installation at your facility. This step ensures that the machine integrates well with your operations, promising precision and efficiency.

    Precision Calibration and Customer Approval:

    Our ultimate goal is your satisfaction. We calibrate and extensively test the retrofitted machine's performance, verifying geometries, tolerances, and other essential aspects. This testing, using advanced technology and expert personnel, guarantees the machine functions flawlessly. Only when we've achieved your complete satisfaction and ensured peak performance, our job is considered done. This marks the beginning of our ongoing Preventive Maintenance contracts or Technical Support, sustaining the machine's exceptional performance.

    In essence, JK GEARS AND MACHINERY doesn't just retrofit machines; we elevate possibilities. Our meticulous process ensures that your machinery is reborn, embodying excellence, reliability, and innovation.

    For more Information:Contact Us

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    Reach Us
    Dalbir Bright (CEO)
    Kunark Hitech Machining & Sales Private Limited
    Kunark House, 269, Kunark Marg, Kaman Bhiwandi Road, District Thane
    Vasai - 401208, Palghar, Maharashtra, India
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