To cater to the distant and diverse needs of our clients, we have developed a fully integrated, in-house manufacturing unit equipped with the latest machinery and a sophisticated R & D wing. Empowered by its highly qualified and technically sound workforce and technologically advance manufacturing facility enable us to gain maximum client satisfaction. We have installed all the pre requisite advance machinery to support our complete gear manufacturing process.
For manufacturing of Gears we have:
Machinery | Dimension |
Churchill PH400 Automatic Gear Hobber For Heavy Production work | 400mm x 8 Module |
Pfauter P251 Gear Hobber Original Germany | 250mm X 6 Module |
Tos Fo6 Mechanical Gear Hobber | 600mm x 8 Module |
]Sykes Universal Vertical Gear hobber Mechanical Type | 200mm x 4 Module |
Barber Coleman No3 Horizontal Gear Hobber | 100mm X 3 Module |
Barber Coleman No3 Horizontal Gear Hobber | OD100mm X 3 Module |
Pfauter Horizontal Spline & Gear Hobbing | 200mm X 3 Module |
Moreover, for fabricating entire range of gear shapers, we have the following machinery installed in our production facility:
We are known as the largest exporter of gears and used machinery all around the world. To ensure effective and timely supply we have warehousing facility no only in India but in United Kingdom and other countries as well. These warehouses are well equipped with all essential facilities for organized and efficient inventory management and logistics.
Some salient features of our warehousing facility are:
Retrofitting Your Machinery: JK GEARS AND MACHINERY's Step-by-Step Process
Embarking on the journey of transforming machinery is an intricate process, and at JK GEARS AND MACHINERY, we ensure each stage is meticulously executed. Here's a simplified breakdown of how we achieve excellence:
Assessing Machine ConditionWhen your machinery reaches JK GEARS AND MACHINERY, we begin with a comprehensive evaluation. This evaluation empowers our Engineering Department to outline dependable retrofitting and upgrading plans for each machine. We strategize the necessary actions, resources, and spare parts, minimizing downtime during execution. We also offer on-site visits to understand your needs better and provide initial technical and financial evaluations.
Dismantling Mechanical ComponentsPositioning your machinery at our facilities, we move on to disassembling and removing mechanical parts and functional sub-assemblies. Wear and tear are taken into account, and we inspect these elements for repairs or replacements. Our seasoned engineers evaluate the requirements and any severely damaged parts that need direct replacement. This process is pivotal to ensure swift refurbishment, reducing downtime for you.
Adjusting and RepairingFollowing the disassembly, a thorough inspection of each mechanical part occurs. Based on wear during its life cycle, our expert engineers determine adjustments, repairs, or replacements. Components like spindles, bearings, belts, motors, gears, sensors, and more are meticulously examined. Necessary repairs or replacements are made to restore original performance and tolerance, guaranteeing satisfying results for you.
Electrical and Electronic EnhancementBeyond mechanical improvements, we focus on electrical and electronic upgrades. JK GEARS AND MACHINERY replaces or upgrades electric and electronic components, ensuring compatibility with the latest technology. Components prone to obsolescence are swapped out. This electrical transformation complements the mechanical enhancements, resulting in a comprehensive machinery improvement.
Assembly and Testing:Rejuvenated parts and components are assembled by our skilled engineers. Every aspect, from mechanical to electrical, is tested for proper operation, accuracy, and alignment. This phase ensures that the rebuilt machine functions seamlessly, offering reliability and confidence.
Compliance and Safety:We strictly adhere to safety regulations during the retrofitting process. This includes adding safety features, guards, and emergency systems. Our focus is on creating a safer work environment for users and workers, aligning with current regulations.
Installation and Activation:Once retrofitted and optimized, your machinery is ready for installation at your facility. This step ensures that the machine integrates well with your operations, promising precision and efficiency.
Precision Calibration and Customer Approval:Our ultimate goal is your satisfaction. We calibrate and extensively test the retrofitted machine's performance, verifying geometries, tolerances, and other essential aspects. This testing, using advanced technology and expert personnel, guarantees the machine functions flawlessly. Only when we've achieved your complete satisfaction and ensured peak performance, our job is considered done. This marks the beginning of our ongoing Preventive Maintenance contracts or Technical Support, sustaining the machine's exceptional performance.
In essence, JK GEARS AND MACHINERY doesn't just retrofit machines; we elevate possibilities. Our meticulous process ensures that your machinery is reborn, embodying excellence, reliability, and innovation.